Vacuum Impregnation System Transformer VPI

Product Description

Vacuum Impregnation System Transformer VPI
Excellent Quality Vacuum Pressure Impregnating Plant VPI System

Extend the life and operation of your motor -- Choose a motor that utilizes vacuum pressure impregnation to protect and maintain void-free electrical windings.

Vacuum Impregnation System Transformer VPI
1. What is VPI (Vacuum Pressure Impregnation)?

Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and pressure to seal porous materials with varnish or resin. The process is used primarily for high-voltage motors and generators to fill gaps in materials to create a void free insulation in various devices.

Industrial electromechanical equipment is designed for durability to provide reliable function and increased longevity, but age, temperature, and environmental factors can degrade porous metals over time. The process of impregnation seals porous materials with varnish or resin, improving the function and longevity of equipment.

2. The Benefits of VPI
  • Modifications or custom-assembly to meet specific need
  • Properly sized Impregnator and Storage Tank lowers operating costs by reducing costly resin inventories
  • Reduces chiller load requirements, inert gas consumption, and improves cycle times
  • Quality and cost control over manufacturing and assembly
  • Eliminates delays, re-work, and costly mistakes arising from multiple subcontractors
  • Deeper resin penetration for superior performance
  • Void-free insulation that minimizes corona, improves heat transfer and provides greater bond strength
  • Protects against moisture, dirt and corrosive chemicals
  • Results in longer life for the motor rewinds, boosting reputation for quality work
3. Technical Parameters of Vacuum Impregnation Machine
Vacuum Impregnation System Technical Parameters
Model YCH-900 YCH-1000 YCH-1200 YCH-1400 YCH-1600 YCH-1800
VPI Tank size (mm) Φ900*900 Φ1000*1000 Φ1200*1200 Φ1400*1400 Φ1600*1600 Φ1800*1800
Heating Power (Kw) 12 15 21 27 33 40.5
Vacuum Degree (Mpa) -0.098
Pressure (Mpa) Custom design
Fan Power (Kw) 0.75 1.5 3
Vacuum pump power (Kw) 1.5 3 5.5 7.5
Dimensions (L*W) mm 3600*1800 3700*1800 4200*2200 4500*2200 16m² 18m²
Weight (T) 2 2.5 2.8 3.2 4.5 6

Note: Above is the standard type of our VPI equipment. We can custom design to customers’ requirements.

4. General Process of VPI
VPI Process Flow

We specialize in vacuum pressure impregnation equipment manufacturing, which is more effective than traditional dip-and-bake methods. The repair process comprises several critical steps:

  • Pre-heating: Workpieces are heated in an oven to evaporate moisture, allowing resin to penetrate better.
  • Dry Vacuuming: Removing air and remaining moisture within a vacuum chamber.
  • Filling: The chamber is filled with resin, coating all gaps and pores in the workpiece.
  • Wet Vacuuming: Vacuum levels are held for a specific period.
  • Pressure: Air compressors increase pressure for deeper resin penetration.
  • Draining: Pressure is vented, and excess resin is drained.
  • Curing: The equipment is placed in an oven to final cure the resin.
5. Application of VPI

VPI systems are used across the electrical industry for processing coil windings, transformer components, power cables, and more. It is the preferred method for aerospace, automotive, food processing, and oil and gas industries.

VPI Application 1
VPI Application 2
VPI Application 3
  • Motors & motor coils
  • Dynamo / alternators
  • Transformers
  • Pumps and Fans
  • Household appliances
  • Rotors and Stator coils
6. Machine Pictures
Vacuum Impregnation Machine Showcase
7. Profile

We are a leading supplier of Vacuum (Pressure) Impregnation and Drying equipment, with more than 10 years of experience in this field. We have successfully built over 350 turn-key projects all over the world, making us one of the most powerful manufacturers for vacuum impregnation machinery.

Our machines have been sold to over 25 countries, including Russia, USA, Saudi Arabia, Egypt, Malaysia, Brazil, Guatemala, Vietnam, Kazakhstan, Uzbekistan, and Chile. We sincerely hope to establish trustworthy and long-term relationships with clients worldwide.

Factory View 1
Factory View 2
Factory View 3
Global Reach
Business in 25 countries worldwide
Global Map
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of VPI over traditional dip-and-bake methods?

VPI ensures a much deeper resin penetration and creates a void-free insulation layer. This significantly improves heat transfer, mechanical strength, and protection against environmental contaminants compared to traditional methods.

Q2: Can the VPI tank size be customized for specific requirements?

Yes, while we have standard models (from 900mm to 1800mm diameter), we specialize in custom-designed systems to meet the specific dimensions and technical requirements of our clients' workpieces.

Q3: Which industries typically utilize Vacuum Pressure Impregnation?

VPI is widely used in the electrical industry for motors, transformers, and generators. It is also a preferred process in the aerospace, automotive, oil and gas, and food processing industries for ensuring pressure-tight components.

Q4: How does the VPI process improve the lifespan of a motor?

By eliminating air pockets (voids) in the windings and sealing them with high-quality resin, VPI protects the motor from moisture, dirt, and corrosive chemicals while reducing vibration and improving thermal dissipation.

Q5: What are the key stages in a standard VPI cycle?

A standard cycle includes pre-heating, dry vacuuming, resin filling, wet vacuuming, applying pressure for penetration, draining excess resin, and final curing in an oven.

Q6: Is international shipping and installation available?

With experience in over 25 countries and 350+ completed projects, we provide robust machinery and technical support to global clients across various regions including North America, Middle East, and Asia.

Related Products