Custom High Performance Three-Phase Cast Resin Dry-Type Traction Transformer for Urban Rail Transit Project

Customization: Available
Application: Power, Electronic, Instrument, Lighting, Rectifier, Audio
Phase: Three

Product Description

Overview
Annual Production Capability
Certifications
Partner
Packaging & Shipping
Product Display
Technology
FAQ
Basic Info.
Model NO. 50~2500KVA
Core Core-type Transformer
Cooling Method Dry-type Transformer
Winding Type Three-winding Transformer
Certification ISO9001-2000, ISO9001, CCC, KEMA CE
Usage Power Transformer, Distribution Transformer
Frequency Characteristics Low Frequency
Shape of Core U
Transformer Type Traction transformer
Capacity 50~2500KVA transformer
Primary / Secondary Voltage 6KV, 10KV, 11KV, 13.2KV
Frequency 50/60Hz
Tapping Range +2X2.5%/-2X2.5%
Impedance 4%
Application Scenario Hydrogen Energy Industry
Vector Group Dyn11 or Yyn0 (Customized)
Winding Material Copper/Aluminum
Core Materials Silicon Steel
Insulation Material Cast Resin
Temperature Rise 125K
Accessories Cooling Fans, Enclosure, Temperature Control
Optional Protective Enclosure IP00/IP20/IP23/Cutomized
Applied Standards GB/T10228, GB1094.11, IEC60076-11, DIN42523
Transport Package Wooden Pallet, Wooden Case(Customized)
Origin China
HS Code 8504349000
Production Capacity 15, 000mva/Year
Packaging & Delivery
Package Size 100.00cm * 100.00cm * 100.00cm
Package Gross Weight 500.000kg
Product Description
Three Phase Cast Resin Dry Type Traction Transformer
Main specifications:
  • Type: Dry Type Traction Transformer
  • Capacity: 1000kVA, 1250KVA, 1500KVA, 2000KVA and Customized Type
  • Middle voltage: 10KV, 22KV, 35KV and Customized Type
  • Standard: IEC/IEEE/ANSI/GOST/NEMA/ECO/MEPS/ESKOM/MS/JEC/TEIAS
  • Application: For Railway Traction
Transformer Description:
The traction transformer is often used for railway traction and is a special voltage level power transformer. For railway vehicles, traction transformers are one of the most important equipment and the core part of the entire electric traction system, ensuring the stable operation of railway vehicles such as locomotives and high-speed trains.
Transformer Features:
Dry-type traction transformers are designed and produced for use in urban rail transit traction power supply systems. They adopt a dry-type excitation free voltage regulation method to convert 35kV power frequency voltage on the grid side into high-frequency 1180V sine waves. Its main performance indicators include capacity, connection group, cooling method, insulation heat resistance temperature, and partial discharge level. In the traction power supply system, dry traction transformers transmit electrical energy from the power system to the traction load, providing power for electric trains.
Dry type traction transformers have various advantages and are suitable for urban rail transit traction power supply systems. They can meet the operational requirements in different environments and are an important component of the modernization development of urban rail transit. They have the following advantages:
  • Adopting dry excitation free voltage regulation method, it has the advantages of small volume, light weight, low noise, and easy maintenance.
  • Advanced impregnation technology is adopted to improve the electrical and mechanical performance of dry-type traction transformers, with higher reliability and stability.
  • Adopting natural air cooling method does not require additional cooling equipment, reducing operating and maintenance costs.
  • Adopting epoxy resin impregnation insulation, it has high heat resistance and electrical performance, and can meet the operating requirements in harsh environments such as high temperature, high humidity, and high altitude.
  • Adopting energy-saving design, it has high efficiency and can reduce energy loss and operating costs.
  • Advantages such as environmental protection, safety, easy installation and debugging.
Traction Transformer Project Traction Transformer Manufacturing Transformer Production line
Annual Production Capability
Dry-type transformer 15,000MVA
Oil-immersed Distribution Transformer 18,000MVA
110kV &220kV Power Transformer 300 units
Substation Transformer 10,000 units
Certifications
We have established a sound quality management system, and have passed the certification of ISO9001:2015 quality management system, ISO14001:2015 environmental management system, and ISO45001:2018 occupational health and safety management system.
In order to ensure product quality and in order to meet the development and supply of our dry-type transformers in overseas international markets, we all participate in type and special tests of internationally recognized independent testing laboratories, and obtain relevant reports.
Transformer Certifications
Partner
Partners
Packaging & Shipping
Packaging & Shipping
Product Display
Product Display 1 Product Display 2
Technology
Core:
  • Our transformer's core is made of high quality cold rolled grain oriented silicon steel sheet with high magnetic permeability. It is using full 45° slope lamination, so that the no-load loss and the no-load current are reduced efficiently.
  • We use Simulating Analysis in the core model design, so that we can calculate the frequency and size of the vibration exactly and avoid the core cavity resonance.
  • Between core & windings, and core & frame, we use spring connection. Then the noise is lower 10 to 15dB than the standard.
LV Winding:
  • LV windings, above 400 kVA capacity, are adopting superior foil conductors, thus to obtain better amper-turn balance and reduce more transverse magnetic flux leakage. Then to greatly improves transformer's anti-short circuit capability.
  • The wise design of air passage within the winding, greatly increasing the winding's heat dispersion effect. It helps to decrease temperature rise and improve products' overload capability.
HV Winding:
  • HV windings are made of superior copper-conductor wires. Adopting fiberglass to reinforced insulation.
  • The HV windings are casting under vacuum and high pressure conditions with Germany HUBERS vacuum Cast Machine. In this way, transformer's resin can get the best penetration. It can also greatly reduce its partial discharge (partial discharge for 11kV product could be lower than 5pC).
  • HV windings are adopted optimized structure to improve transformer's distribution of electric field.
  • We use our existing technology calculate and analysis Lightning wave process simulation. Then substantially improving product's anti-lighting capability.
Technology Details 1 Technology Details 2 Technology Details 3
Frequently Asked Questions (FAQ)
Are you a Manufacturer, factory or Trading company?
Yes, We are engaging in the research and development, production and operation of transformer for over 60 years.
What's your warranty terms?
We offer 12 months warranty time.
What is the expected production time?
30 to 45 days or depending on order requirements.
What are your payment terms?
T/T , L/C or negotiation.
How do you conduct quality control in your factory?
We implement 100% QC inspection to ensure every product is qualified. We have over 10 times QC inspections during the manufacturing process from raw material to the final products.
What should provide to make custom transformer?
Technical drawing and technical specification document are the best, or you can tell us some details technical specification date as "Quotation and Ordering Required Information".

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