Top Trusted Custom Transformer Solutions Suppliers & Exporter

Empowering Global Energy Grids with Custom Engineering, Certified Reliability, and High-Performance Electrical Infrastructure

Henan Pirooz Power Co., Ltd.

Henan Pirooz Power Co., Ltd. is a comprehensive electrical power equipment manufacturer integrating research and development, engineering design, production, sales, and after-sales service. The company specializes in customized solutions for power transformers and complete sets of transmission and distribution equipment, providing reliable and efficient electrical products for global energy infrastructure projects.

The company operates a modern manufacturing facility with a complete production system covering product design, precision machining, assembly, and full electrical testing. Equipped with advanced production lines and strict quality control procedures, Henan Pirooz Power Co., Ltd. ensures that all products meet international standards and customer-specific technical requirements, maintaining high performance, safety, and durability.

High Standards Compliance

Our core product range includes 10kV–35kV oil-immersed power transformers (such as S11, S13, S14, and S20 series), dry-type transformers (including SCB10, SCB11, SCB13, and SCBH15 series), as well as on-load tap-changing transformers, rectifier transformers, and furnace transformers designed for specialized industrial applications. These products are widely used in power utilities and heavy industries requiring stable and efficient energy distribution.

ISO 9001:2015 CE Certified IEC 60076 ANSI/IEEE

Integrated Grid & Substation Solutions

In addition to transformers, the company also provides complete electrical system solutions, including high and low voltage switchgear, European-style compact substations, American-style pad-mounted substations, and underground distribution substations. These integrated solutions are widely applied in power grid construction, industrial manufacturing, mining, metallurgy, petrochemicals, transportation systems, and renewable energy projects.

With a growing international footprint, Henan Pirooz Power Co., Ltd. has exported its products to multiple countries and regions worldwide, building long-term partnerships across global energy markets. The company continues to expand its production capacity and technological capabilities to meet increasing international demand. Looking ahead, the company is committed to innovation, energy efficiency, and smart manufacturing development. By continuously improving product performance and system integration capabilities, Henan Pirooz Power Co., Ltd. aims to become a globally recognized provider of advanced power equipment solutions, supporting the development of modern and sustainable energy infrastructure.

15+
Years Manufacturing Experience
50+
Countries & Regions Exported
99.8%
Factory Routine Test Pass Rate
24/7
Technical Localization Support

State-of-the-Art Production Facility & Machinery

Take a look inside our high-tech Chinese manufacturing facilities. We leverage precision automated systems to ensure strict quality control from raw material processing to final testing.

Precision Sheet Metal Cutting Process
Cutting
Industrial Metal Sheet Bending Process
Bending
Automated Protective Coating and Spray Painting
Spray painting
Precision Copper Winding Soldering
Soldering
Transformer Core and Winding Assembly
Assembling
Finished Substation and Transformer Assembly
Finished product assembly
Quality Control Testing and Inspection
QC
Finished Product Warehouse for Export
Warehouse
Robotic Arm Automation System
Mechanical arm
High Precision Laser Cutting Machine
Laser cutting machine
Industrial Enclosure Spray Painting Line
Spray painting line
Heavy Duty CNC Bending Machine
Bending machine
Heavy Duty Plate Cutting Machine
Cutting machine

Global Procurement Trends in High-Voltage Distribution

Understanding the critical priorities of modern grid operators and industrial electrical engineers.

Integration of Renewable Energy

Modern power networks demand step-up and step-down systems optimized for the cyclical output profiles of wind and solar setups. Dynamic load changes require robust mechanical stabilization and advanced low-noise thermal isolation systems.

Minimized Total Ownership Costs

No-load loss reduction is the cornerstone of efficiency guidelines. Transitioning to Amorphous Alloy cores (such as SCBH15 and SCBH19 series) reduces core losses by up to 70-80% compared to typical silicon steel designs, cutting operating costs over a 30-year lifecycle.

Severe Environmental Adaptability

Engineers operating in industrial coastal regions or remote dry plains need custom enclosures. From outdoor pole-mounted cylindrical units with anti-corrosive finishes to indoor IP20 cast resin setups, environmental protection is essential to prevent dielectric breakdown.

The China Supply Chain & Manufacturing Advantage

China is at the center of the global power transformer supply chain. Henan Pirooz Power Co., Ltd. utilizes these local raw material and industrial advantages to supply high-end, reliable electrical machinery worldwide.

1. Premium Silicon Steel & Copper Core Sourcing: By sourcing raw cold-rolled grain-oriented (CRGO) silicon steel sheets and premium electrolytic copper coils directly from domestic manufacturers, we can manage costs and ensure high permeability and low resistivity in our cores.

2. Modern Automation Ecosystem: Our workshops leverage automated laser cutters, CNC bending machines, and robotic arms to construct transformer tanks and core laminations with micron-level accuracy. This precision maintains tight tolerances and minimizes stray losses.

3. Scalable Custom Fabrication: Our production line is optimized for rapid configuration changes. This allows us to supply specialized designs, such as rectifier configurations, variable tap changers, and compact substations, far faster than traditional manufacturers.

Engineered Design Customization Capabilities

  • Custom Vector Groups (Dyn11, Yyn0, Yd11, and others)
  • Custom Primary/Secondary Voltage Levels (from 400V to 35kV)
  • Tap Changer Configurations (On-Load Tap Changer (OLTC) / Off-Circuit Tap Changer)
  • Corrosive Marine Environment Protection (C5-M Coating Compliance)
  • High-Harmonic Industrial Loads Filtering Capability
  • Seismic and Vibration Restraint Anchor Designs

Localization Support & Regional Compliance Framework

Ensuring seamless installation, commissioning, and grid synchronization in any jurisdiction.

North American Grid Integration (ANSI/IEEE)

We engineer custom 13.8kV single-phase pole-mounted systems and loop-feed pad-mounted compartmental substations that align with IEEE C57 standards. All enclosures feature anti-tampering designs and comply with ANSI safety requirements.

EU Eco-Design & IEC Compliance

Our SCB dry-type and S20 oil-immersed distribution lines comply with EN 50588-1 and IEC 60076 specifications. These designs minimize load and no-load losses, helping European customers meet regional energy-efficiency directives.

Local Commissioning Assistance

Our engineers provide clear documentation, electrical schematic details, and remote video consultation. For large infrastructure deployments, we coordinate with local service partners to assist with site testing, oil testing, and initial energization.

Harsh Terrain & Extreme Weather

We manufacture customized substations built to withstand extreme temperatures ranging from -40°C to +55°C. These systems feature high-altitude insulation design options, heavy-duty dust filtering, and high wind-load ratings.

Applications Across Modern Industries

How our custom transformers and compact substations serve global infrastructure projects.

Urban Utilities

Underground and pad-mounted substations provide space-saving and touch-safe configurations in highly populated commercial zones, resorts, and metropolitan hubs.

Renewable Energy Farms

Step-up substations capture output from wind turbines and PV arrays. Our low-maintenance, cast-resin designs withstand transient overvoltages and cyclic loads.

Heavy Manufacturing

For demanding environments like smelting furnaces, mining operations, and petrochemical plants, our custom-engineered systems ensure high harmonic resistance and thermal safety.

Technical & Engineering FAQ

Direct answers to the design and purchasing questions electrical engineers ask most.

What are the main differences between SCB series dry-type and amorphous alloy dry-type transformers?

Standard SCB series (such as SCB10, SCB11, SCB13) utilize high-permeability cold-rolled grain-oriented silicon steel cores. In contrast, amorphous alloy dry-type transformers (such as the SCBH15 and SCBH19 series) feature a core made of metallic glass.

The primary advantage of amorphous alloy is its atomic structure, which has no crystal boundaries. This reduces no-load core losses (iron losses) by up to 70% to 80% compared to silicon steel, making it ideal for solar installations, schools, and offices where load rates vary throughout the day.

When should we specify an On-Load Tap Changer (OLTC) instead of an Off-Circuit Tap Changer?

An On-Load Tap Changer (OLTC) adjusts the turns ratio of the transformer while the unit is under load, maintaining a stable secondary voltage despite primary side line voltage variations. This is necessary for grids connected to volatile renewable energy sources, heavy industrial loads, or fluctuating utility feeds.

Off-circuit tap changers (typically providing ±2×2.5% settings) require the system to be de-energized before adjustment. Specify an off-circuit changer only when primary supply voltages remain highly stable and seasonal adjustments are sufficient.

How do you protect your transformers against corrosive coastal environments?

For coastal, high-humidity, or marine environments, we offer customized corrosion protection options:

  • C5-I or C5-M Rated Coatings: Multi-layer epoxy primer and polyurethane finish coats protect sheet metal components from salt spray.
  • Stainless Steel Tanks: Using grade 304 or 316 stainless steel for pole-mounted and pad-mounted cabinets prevents rust.
  • Hermetically Sealed Designs: Oil-filled units utilize corrugated tanks without conservators, isolating insulating oil from atmospheric moisture.
What type of standard tests are conducted on each unit before shipping from the factory?

Every transformer manufactured by Henan Pirooz Power Co., Ltd. undergoes routine tests according to IEC 60076 standards prior to export:

  • Winding resistance measurements at all tap positions.
  • Voltage ratio testing and phase displacement (vector group verification).
  • Short-circuit impedance and load loss measurements.
  • No-load loss and no-load current measurements.
  • Dielectric routine tests (including separate-source AC withstand and short-duration induced overvoltage tests).
  • Tank leak testing for oil-immersed configurations.

Special tests (such as temperature rise tests and lightning impulse tests) can be requested during the engineering design phase.

Can you produce customized compact substations combining both MV and LV equipment?

Yes. We specialize in engineering and assembling European-style compact substations and American-style pad-mounted systems. These units combine the medium-voltage switchgear (such as SF6 ring main units or air-insulated switches), the distribution transformer, and the low-voltage distribution panel into a single, pre-wired, and tested enclosure.